We are instrumental in manufacturing and supplying Air Classifier. The offered instrument is used for separating different sizes of particles from two and more kinds of powdered substances. It makes use of centrifugal force and air currents for separation on the basis of weight of the particles. This machine is built in adherence to the industrial standards.
Microniz Air Classifier
Our Micronizing plant consists = feed hopper with screw feeder, Ultra fine air classifier ,,inter-connecting Ducts, Dust Collector (Bag Filter), Blower, Air Compressor and Electric Control Panel with Electric Motors.
OPERATION: This unit has specially been designed to serve the purpose of classification of the ground material. The mineral powder of 400/500 mesh size is feed to the hopper through screw feeder which further leads to the classifier unit which classifies the powder in the order of 20 or 10 micron size and the coarse material (i.e. Tailing) is recovered from the bottom of the Air lock. The classifier runs through ‘V’ Belts drive with the help of Electric Motor. The RPM of the classifier is adjusted through variable frequency drive in order to obtain different microne sizes. The Blower Placed in the circuit pushes the material to the classifier unit for classification of the material as per requirement and then the same goes to the RPJ Dust Collector from where the final product is collector through Air Lock. It is a Continuous process wherein we feed new material with tailing material through screw feeder.
Advanced Air Classifiers for Precise Particle Separation
Shalimar Engineering offers state-of-the-art Air Classifiers designed for efficient and accurate separation of fine and coarse particles in industrial applications. Engineered to meet the highest standards, our air classification systems ensure uniform particle size distribution, enhancing product quality and optimizing production processes.
With a robust design and cutting-edge technology, our air classifiers utilize centrifugal force and controlled air currents to achieve precise classification. Whether you need a closed-circuit or open-circuit system, our solutions are customizable to meet your specific material processing requirements.
Superior Performance and Precision in Air Classification
Our air classifiers are designed to handle a wide range of materials, including minerals, chemicals, cement, and metallic powders. The system operates continuously, ensuring seamless production without frequent manual intervention.
Key Features of Shalimar Air Classifiers
- High Efficiency: Achieves precise separation of particles from 150 to 1000 mesh (10-100 microns), ensuring consistency in final products.
- Customizable Operation: Adjustable rotor speed and air flow enable fine-tuned classification for different material types.
- Continuous Processing: Designed for 24/7 operation with minimal downtime, improving overall plant productivity.
- Energy-Efficient Design: Consumes less power while maintaining high throughput, reducing operational costs.
- Durable Construction: Built with high-quality materials for long-term durability and minimal wear and tear.
How Shalimar Air Classifiers Work
The system begins with mixed ground powder being fed into the classifier. Utilizing centrifugal force and controlled airflow, fine micron particles separate from coarser particles. The classified materials are then discharged at different collection points, ensuring precision in material refinement.
By integrating a variable frequency drive (VFD), the rotational speed of the classifier can be adjusted, allowing operators to modify the classification process as per specific industry needs. The blower, dust collector, and air compressor work in synchronization to maintain efficiency and minimize material loss.
Industries Benefiting from Shalimar Air Classifiers
Our air classification systems are widely used across various industries, including:
- Minerals & Mining: Efficient separation of fine minerals like quartz, feldspar, and zircon sand.
- Cement & Construction: Precise particle size control for high-quality cement and gypsum-based products.
- Chemical Processing: Ensures uniformity in powdered chemicals for industrial applications.
- Pharmaceuticals: Enhances the effectiveness of drug formulations by achieving consistent particle sizes.
- Metal Powder Processing: Ideal for the classification of ultra-fine metallic powders used in battery production, aerospace, and additive manufacturing.
Why Choose Shalimar Air Classifiers?
Shalimar Engineering’s Air Classifiers stand out due to their advanced technology, superior precision, and long-term reliability. Our systems are designed to:
- Improve material recovery rates and reduce waste.
- Maintain consistent product quality with precise particle separation.
- Offer energy-efficient solutions to lower production costs.
- Integrate seamlessly with existing industrial setups.
For industries seeking a high-performance air classification system, Shalimar Engineering provides cutting-edge solutions tailored to your specific processing requirements. Contact us today to learn more about our Air Classifiers and enhance your production efficiency with our state-of-the-art technology.
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