Ribbon Blender Manufacturer – Efficient Powder Mixing Solution for Industrial Applications
USE OF BLENDER
Blender is used to blend powder product like Pharmaceutical, Chemicals, Dyes, Pigments, Organics, Agriculture products, Minerals, Pesticides & Food products.
ABOUT RIBBON BLENDER
SHALIMAR Ribbon Blender is one kind of mixer to mix different powders. Horizontal mixer is precisely designed to maintain combination of three major dimensions: Diameter, Ribbon width and Pitch. It is for effective distribution of very small amount of additive added is getting effected and assures homogeneity of final output. Powder is got rotary as well as horizontal motion in positive direction to get effective blending which is happen by design perfect sizing of inner and outer ribbons.
BENIFITS OF OUR DESIGN
We designed the machine to help our customers to get very good productivity. Easy dismantle for cleaning and quick reassemble is possible by Fabricated U-trough, bolted ribbons and arms, Shaft on heavy duty bearing and housing, bolted End plates, bolted stuffing box.
SHALIMAR RIBBON BLENDER RANGE AND SPECIFICATION
| Model | Motor (HP) | Useful Module(Liters) |
| SRB-20000 | 60-75 | 20000 |
| SRB-15000 | 50-60 | 15000 |
| SRB-12500 | 40-50 | 12500 |
| SRB-10000 | 30-40 | 10000 |
| SRB-8000 | 30-40 | 8000 |
| SRB-6000 | 25-30 | 6000 |
| SRB-5000 | 20-25 | 5000 |
| SRB-4000 | 20-25 | 4000 |
| SRB-3000 | 15-20 | 3000 |
| SRB-2000 | 10-15 | 2000 |
| SRB-1500 | 10-12.5 | 1500 |
| SRB-1000 | 7.5-10 | 1000 |
| SRB-500 | 5-7.5 | 500 |
Working Principle of Ribbon Blender
The Ribbon Blender operates based on a well-coordinated mixing mechanism. The inner and outer ribbons move in opposite directions, generating a high level of turbulence that ensures uniform blending. The powders are continuously lifted and folded within the U-shaped trough, which allows for complete homogenization of the materials. The continuous movement prevents material accumulation and ensures that the entire batch is mixed effectively in a short amount of time. The efficient motion of the ribbons guarantees that even minor components, such as additives and colorants, are distributed evenly throughout the blend.
Industrial Applications of Ribbon Blender
Pharmaceutical Industry
Ribbon Blenders are widely used in the pharmaceutical sector for blending medicinal powders, excipients, and granules. These Ribbon Blenders ensure uniform dispersion of active pharmaceutical ingredients (APIs), enhancing the consistency and effectiveness of medicinal formulations. The gentle yet thorough mixing action prevents material degradation, maintaining the potency of sensitive pharmaceutical ingredients.
Food Processing Industry
In the food industry, Ribbon Blenders are utilized for mixing ingredients such as flour, spices, baking powders, and flavoring agents. They are essential in achieving a consistent texture and taste in processed food products. The ability to handle dry powders and granules makes them ideal for applications in bakeries, spice manufacturing, and nutritional supplement production.
Chemical and Pigment Industry
Ribbon Blenders are extensively used in the chemical industry to mix dry powders, detergents, fertilizers, pigments, and dyes. The even blending ensures that chemical formulations maintain their intended properties, improving product stability and performance. The precise mixing process is particularly beneficial for the production of color pigments, where uniform dispersion is crucial.
Agricultural and Pesticide Industry
Agricultural products, including fertilizers, pesticides, and animal feed, require uniform mixing for consistent nutrient distribution. Ribbon Blenders play a key role in ensuring that these products maintain their efficacy and meet industry standards. The gentle mixing mechanism prevents particle degradation, preserving the integrity of sensitive agricultural components.
Mineral and Construction Industry
The construction and mineral processing industries utilize Ribbon Blenders to mix powdered minerals, cement, and other construction materials. The homogeneous blending of these materials is essential for ensuring high-quality building products and industrial compounds. The durability of our Ribbon Blenders allows them to handle abrasive materials efficiently.
Customization and Features
Our Ribbon Blenders can be customized to meet the specific needs of various industries. Available in stainless steel and mild steel configurations, these machines offer flexibility in design. Additional features include variable speed drives, jacketed troughs for temperature-sensitive materials, and automated discharge options for efficient unloading. These customization options ensure that the Ribbon Blender can be adapted to unique mixing requirements, improving operational efficiency and product quality.
Why Choose Our Ribbon Blender?
We are a trusted Ribbon Blender manufacturer in Ahmedabad, Gujarat, India, with years of experience in delivering high-performance mixing solutions. Our machines are built with precision engineering, ensuring long-lasting durability and efficiency. We provide comprehensive support, from consultation and customization to installation and after-sales service. Our commitment to quality and customer satisfaction makes us the preferred choice for industrial blending solutions.
Advantages of Choosing Our Ribbon Blender
Our Ribbon Blenders offer several advantages that enhance productivity and efficiency. The high-speed mixing action ensures rapid blending, reducing processing time. The user-friendly design allows for easy operation, cleaning, and maintenance. The robust construction guarantees longevity, minimizing the need for frequent repairs or replacements. Additionally, the energy-efficient performance of our Ribbon Blenders helps lower operational costs while maintaining optimal mixing results.
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