We are manufacturer of iron and other mineral ore pelletizing plnat as per requirement. we manufacturing and supply a quality ore pelletizing plant. These products undergo strict quality checks before being introduced in the market. The offered products are made accordingly to meet the requirements of clients. Besides this, we ensure our prestigious clients to deliver these product in committed time frame.
1) Iron Ore Pelletizing Plant
The process of pelletization enables converting Iron Ore Fines into “Uniformed Sized Iron Ore Pellets” that can be charged into the blast furnaces or for Production of Direct Reduced Iron (DRI). Pellets are uniform size, with purity of 63%- 65% contributing to faster reduction and high metallization rates. Pellets with their high, uniform mechanical strength and high abrasive strength increase production of sponge iron by 25% to 30% with same amount of fuel.
Benefit of Iron Ore Pellets:
- Iron ore pellets with a nominal 64- 67% Fe, uniform porosity and better size help in faster reduction and higher metallization rates than the conventional iron ore lumps.
- The inherent higher mechanical strength and abrasion resistance of pellets enhance the production rate of sponge iron by approx. 20% under identical operating conditions.
- Iron ore pellets are of spherical shape with a size range of 9-16 mm.
- Iron ore pellets are not vulnerable to degradation during transportation due to their high abrasion resistance.
The Iron Ore Pelletizing Plant is a state-of-the-art facility designed to convert iron ore fines into uniform, high-strength iron ore pellets. These pellets are ideal for use in blast furnaces, Direct Reduced Iron (DRI) production, and Electric Arc Furnaces (EAF). With a production capacity ranging from 0.5 to 8 MTPA, these plants are tailored to meet the diverse requirements of clients across various industries, including steel and iron production.
Key Features
- Uniform Pellet Size: The pellet size is maintained between 8-16 mm, ensuring ease of transportation and use in metallurgical processes.
- High Mechanical Strength: Pellets have a compressive strength of ≥250 kg/pellet, ensuring durability and minimal degradation during handling.
- Energy Efficiency: The plant design incorporates energy-efficient systems such as Waste Heat Recovery (WHR) systems, reducing fuel consumption by up to 20%.
Benefits of Iron Ore Pellets
- High Metallization Rate: Pellets offer higher metallization rates and reduced reduction time compared to iron ore lumps.
- Uniform Quality: Pellets provide consistent chemical composition and physical properties, making them ideal for steel production.
- Lower Emissions: Due to their high mechanical strength, pellets create fewer fines during transport, leading to lower dust emissions.
Iron Ore Pelletizing Process
- Ore Preparation: Iron ore fines are mixed with binders and fluxes to ensure uniformity. This step includes dust control, moisture sensing, and homogenization.
- Pellet Formation: The mixed material is processed in a pelletizing disc or drum, forming spherical pellets.
- Drying: The green pellets are dried in rotary dryers, optimizing fuel economy by recycling exhaust gases.
- Induration: Pellets are heated to temperatures between 1200–1350°C in a continuous or grate-kiln system.
- Cooling: Pellets are cooled in rotary or annular coolers to stabilize their physical properties.
Specifications
| Attribute | Specification |
|---|---|
| Pellet Size | 8–16 mm |
| Production Capacity | Up to 8 MTPA (Customizable) |
| Pellet Strength | ≥250 kg/pellet |
| Induration Temperature | 1200–1350°C |
| Binder Type | Bentonite / Organic binder |
| Fuel Type | Natural Gas, Coal, Fuel Oil, Hydrogen |
| Thermal Efficiency | >85% (With WHR Integration) |
| Automation Level | Fully Automated |
| Power Consumption | Depends on production capacity and material |
| Emissions Control | Bag Filters, ESPs, Scrubbers |
| Cooling System | Annular Coolers, Rotary Coolers with Heat Recovery |
Applications
- Steel Manufacturing: Pellets are widely used in blast furnaces for steel production.
- Direct Reduced Iron (DRI) Production: The pellets are perfect for reducing iron in DRI furnaces.
- Electric Arc Furnace (EAF): They are used in electric arc furnaces for producing high-quality steel.
2) Other Ore Pelletizing Plant
Just like iron ore pelletizing, it is also Applicable in other metallic mineral ore like manganese ore, chromate ore, Bauxite ore and any other ore as per requirement.
Iron and other Mineral Ore Pelletizing Plant is available according to Client.
Requirement
- Production Capacity = up to 100 Ton/Hr. ( & more According to Requirement of client)
- Power consumption – depend upon production of material
- We design plant according to requirement of consumer.
Our Other Ore Pelletizing Plants are designed for a variety of metallic and non-metallic ores, including manganese ore, chromite ore, bauxite, and other mineral ores. These plants are engineered to provide the same level of efficiency and performance as iron ore pelletizing plants, while being customized to suit the unique properties and requirements of other ores.
Key Features
- Versatility: Suitable for a wide range of ores such as manganese, chromite, bauxite, and others.
- Optimized Pellet Formation: Just like iron ore, pellets are formed using specialized pelletizing discs or drums to ensure uniform size and optimal porosity.
- Energy Efficiency: Incorporates systems like WHR for reduced energy consumption and optimized fuel usage.
Benefits of Other Ore Pellets
- Enhanced Metallurgical Properties: The pellets are designed to facilitate quicker reduction times, higher metallization rates, and improved smelting efficiencies.
- Reduced Environmental Impact: The strong mechanical strength of the pellets results in minimal dust generation during transport.
- Customizable Pellet Size: Pellets are produced in sizes ranging from 8-16 mm, ensuring compatibility with various metallurgical processes.
- Enhanced Metallurgical Properties: The pellets are designed to facilitate quicker reduction times, higher metallization rates, and improved smelting efficiencies.
Other Ore Pelletizing Process
- Ore Preparation: Ore fines are mixed with necessary additives like binders and fluxes.
- Pellet Formation: The material is processed in rotary drums or disc pelletizers to form spherical pellets.
- Drying and Pre-Heating: Green pellets are dried using rotary dryers with multi-zone heat controls for fuel economy.
- Induration: Pellets are heated at temperatures of 1200-1350°C using either the straight grate or grate-kiln system.
- Cooling: Cooling is done through rotary or annular coolers, ensuring optimal pellet integrity.
Specifications
| Attribute | Specification |
|---|---|
| Pellet Size | 8–16 mm |
| Production Capacity | Up to 8 MTPA (Customizable) |
| Pellet Strength | ≥250 kg/pellet |
| Induration Temperature | 1200–1350°C |
| Binder Type | Bentonite / Organic binder |
| Fuel Type | Natural Gas, Coal, Fuel Oil, Hydrogen |
| Thermal Efficiency | >85% (With WHR Integration) |
| Automation Level | Fully Automated |
| Power Consumption | Depends on production capacity and material |
| Emissions Control | Bag Filters, ESPs, Scrubbers |
| Cooling System | Annular Coolers, Rotary Coolers with Heat Recovery |
Applications
- Manganese Ore Processing: Manganese pellets are essential for ferroalloy production.
- Chromite Ore Pelletizing: Pelletized chromite ores are used in the production of ferrochrome.
- Bauxite Ore Pelletizing: The pellets are used in alumina refining processes.
Why Choose Our Pelletizing Plants?
- Customizable Solutions: Whether it is for iron ore or other ores, our plants are fully customizable to meet specific production needs.
- Energy Efficiency: Our design ensures that energy consumption is minimized, providing an environmentally friendly solution.
- Advanced Automation: All systems come with fully automated control systems to ensure efficient operation and minimal manual intervention.
- Superior Pellet Quality: We guarantee high-quality pellets with consistent size, strength, and metallurgical properties.
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