Shalimar impex pulverizer is to make powder of different material. Pulverization in this is done by continuous impact of rotating hammers against grinding liners. Raw material feed in rotary feeder from inlet hopper and spills into the grinding chamber. Strong hammering breaks lumps into small particles. At the same time air stream blowing through the pulverizer carries the ground material towards outlet. Whizzer classifier doesn’t allow oversize particles to pass and returned them into the grinding chamber. They are re-grind and reduced up-to acceptable size. Fan is working for convey particles passed from Whizzer and send it to cyclone collector. Three-way connection Cyclone & dust collector (fabric type) provides clear air to the mill and keeps entire operation free from dust too.
ABOUT MIRACLE MILL/HAMMER MILL:
Miracle mill/ Hammer Mill is useful for high production. Fineness isn’t possible to achieve as much as pulverizer.
Miracle mill / Hammer mill is similar to an impex pulverizer. Perforated liner is fitted in bottom half of grinding chamber. Hole diameter and pitch can be decide based on mesh size requirement. Whizzer isn’t require because material is classified by perforated liner.
About major components/unit of Impex pulverizer/Mini Pulverizer/Miracle Mill / Hammer Mill.
MAIN BODY: Main body (grinding chamber) made out of CI. It includes replaceable grinding liner/plates of different require shapes for different material. Metal trap would remove heavy foreign material.
- FEEDER: Automatic feeder having with variable speed star Feeder is provided for controlled feed.
- ROTOR: Rotor is made from thick plate fitted on main shaft. Hammers are hinged on it. It prevents breakage of hammers. Main shaft is supported by heavy-duty bearings fitted in dust tight housings.
- WHIZZER: whizzer is conical shaped having adjustable whizzer blades for adjust desire fineness in the range of 100-300 meshes, depending upon the material.
- BLOWER: Blower is heavy-duty long life bolted blade to get replace quickly.
- CYCLONE COLLECTOR: Made for excellent and efficient separation.
Shalimar Pulverizer Range and Specification:
| Model | Motor (HP) | RPM (Machine) | Fineness(Mesh Size) | Output Range (Kg/Hr) |
|---|---|---|---|---|
| SIP-16 | 10 | 2800 – 3500 | 100 – 300 | 80 – 100 |
| SIP-20 | 10 – 15 | 2200 | 75 – 300 | 80 – 300 |
| SIP-25 | 20 – 30 | 200 | 75 – 300 | 150 – 650 |
| SIP-32 | 50 – 60 | 1800 | 75 – 300 | 400 – 2000/td> |
| SIP-42 | 100 – 110 | 1800 | 75 – 300 | 600 – 3000 |
Use of Pulverizer:
| Industries Type | Materials |
|---|---|
| Chemical: | Pigments, Intermediates, Dyes, organic, etc |
| Agriculture: | Spices, Guar gum, Flour, Black Gram, Sandalwood, Herbal, Turmeric, and Snuff etc. |
| Minerals: | Bauxite, Calcite, Coal, Lime Stone, Soap Stone, China Clay, Dolomite, Bentonite, Gypsum, POP, Marble etc. |
| Metal: | C.I. Powder, Ferro Alloys, Zinc Dross, Brass Dross, etc. |
| Other: | Pesticides and Insecticide Prawn Feed, Precipitated Silica, Carbon Black etc |
All above data are nominal only. It is vary case to case based on many different parameters.
Pulverizing Mill Manufacturer – Advanced Grinding Solutions
The Pulverizer is a state-of-the-art grinding machine designed for precision powder production and efficient material pulverization. Engineered to meet the diverse requirements of industries, this high-performance machine employs a high-speed rotating hammer mechanism that ensures effective material breakdown through continuous impact against grinding liners. The powerful airflow system seamlessly transports finely ground particles towards the outlet, while the integrated whizzer classifier prevents oversized particles from passing through, redirecting them for further grinding. The cyclone collector enhances material separation, keeping operations dust-free and improving overall efficiency, making it an essential tool for industries requiring fine and consistent grinding solutions.
This Pulverizer is suitable for processing a vast range of materials, including chemicals, agricultural products, minerals, and metals. Its adaptability and robust design make it indispensable for businesses requiring consistent particle size and high precision. With adjustable fineness settings, it provides superior control over the final product, ensuring optimal productivity and minimal material wastage. The combination of efficiency, durability, and advanced functionality makes the Pulverizer a preferred choice for industrial applications.
Why Choose Pulverizer?
The Pulverizer offers unparalleled performance, energy efficiency, and long-lasting durability. Constructed from robust cast iron, it ensures longevity and superior wear resistance. The machine’s innovative dust control system minimizes airborne particles, ensuring a clean and safe working environment. Designed for versatility, it serves industries such as chemicals, agriculture, minerals, and metals.
A key advantage of this Pulverizer is its ability to achieve a uniform and consistent particle size distribution, which is critical for industries requiring high precision. Its automated variable-speed feeder guarantees a steady and uniform material flow, preventing overloading and optimizing performance. The easy-to-maintain design includes replaceable grinding liners and easily accessible internal components, reducing downtime and operational costs.
The machine’s ability to produce a consistent output makes it suitable for mass production, ensuring a streamlined workflow and enhancing the quality of end products. Additionally, its robust build reduces wear and tear, resulting in a longer service life and minimal maintenance requirements. The Pulverizer is the perfect investment for industries seeking a cost-effective and reliable grinding solution.
Miracle Mill / Hammer Mill - High Production Grinding Solution
The Miracle Mill, also known as a Hammer Mill, is another high-output grinding solution ideal for bulk material processing. Unlike the Pulverizer, which utilizes a whizzer classifier for precise material separation, the Hammer Mill employs a perforated liner for classification. This design ensures efficient grinding where ultra-fine particle size is not a primary requirement but high production rates are essential.
The Hammer Mill works by using high-speed rotating hammers to impact raw material, breaking it down into smaller particles. The perforated liner at the bottom of the grinding chamber determines the final particle size based on the hole diameter and pitch. Since the material classification occurs within the liner itself, the need for a whizzer is eliminated. This simplifies operation, reduces maintenance, and enhances efficiency, making the Hammer Mill a practical choice for industries requiring large-scale grinding solutions.
Key Components of Pulverizer & Hammer Mill
The Pulverizer and Hammer Mill are built with high-quality components that enhance performance and durability. The grinding chamber is constructed from high-grade cast iron and features replaceable liners, which can be customized based on the material being processed. The automatic variable-speed star feeder ensures a controlled and uniform feed, preventing material buildup and enhancing grinding efficiency.
The rotor, crafted from thick steel plates, is designed for high durability and performance. Heavy-duty hinged hammers are attached to the rotor, preventing breakage and extending the machine’s lifespan. A powerful blower system efficiently facilitates material conveyance, ensuring smooth operation. Additionally, the cyclone collector effectively separates ground material from the airflow, maintaining a dust-free working environment and enhancing operational efficiency.
Industries & Applications of Pulverizer
The Pulverizer caters to a wide range of industries due to its adaptable and high-performance grinding capabilities. It is extensively used in the chemical industry for grinding pigments, dyes, organic intermediates, and other fine chemicals. In the agricultural sector, it is essential for processing spices, guar gum, herbal products, turmeric, and snuff.
The Pulverizer is also widely utilized in the mineral industry for grinding bauxite, calcite, coal, limestone, soapstone, dolomite, bentonite, gypsum, and marble. Additionally, the metal industry benefits from its ability to process C.I. powder, ferro alloys, zinc dross, and brass dross. Other industries, such as those dealing with pesticides, insecticides, prawn feed, precipitated silica, and carbon black, also find this Pulverizer to be an invaluable asset for their operations.
Key Advantages of Pulverizer
- High Efficiency: Advanced engineering minimizes material wastage while maximizing output.
- Energy-Efficient: Optimized motor power consumption reduces operational costs.
- Customizable Fineness: Adjustable mesh sizes provide tailored grinding solutions.
- Durable Construction: Made from high-quality cast iron and steel components for long-lasting durability.
- Dust-Free Operation: The cyclone and dust collection system ensure a clean and safe working environment.
- Low Maintenance: Replaceable liners and accessible internal components simplify maintenance and reduce downtime.
- Versatile Applications: Suitable for processing a wide range of materials across multiple industries.
Why Pulverizer is the Best Choice?
The Pulverizer is the ultimate choice for businesses seeking precision grinding and high-efficiency material pulverization. Designed with reliability in mind, this machine meets the highest industry standards. The advanced airflow system, coupled with a robust grinding mechanism, ensures consistent results and high-quality output.
Unlike traditional grinding solutions, this Pulverizer minimizes energy consumption while delivering high output efficiency. The ability to fine-tune fineness settings allows businesses to customize their grinding processes based on specific material requirements. With a focus on low maintenance, long-term durability, and cost-effective operation, the Pulverizer proves to be an invaluable investment for industries requiring large-scale material processing.
Achieving Superior Results with the Right Pulverization Equipment
Selecting the right Pulverizer is crucial for maximizing productivity and efficiency in industrial applications. The Pulverizer provides a cutting-edge grinding solution that caters to the evolving needs of modern manufacturing and processing industries. The integration of advanced technology, premium-quality materials, and user-friendly design ensures seamless operation and exceptional performance.
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